I know it is hard to believe, but after owning and running this box for going on four years, I just lowered the internal temps nearly five degrees.
This thing had two exhaust fans in the back, (one being the power supply itself), and the second, a much bigger fan located directly below the power supply. and it had one or two or three intake fans, (depending on how you look at it). It has the standard 3 inch intake fan located in the bottom front and blows directly across the hard drives. And then there is the standard fan mounted directly on the processor heat sink. It can be construed as an intake fan because of the duct or plenum I built that funnels outside air from the side of the case directly onto the processor. Then, there is the optinal fan that I installed in the case side that is also in the air stream routed to the processor. I call it the turbo-cooler because while it is still only a 3 inch fan from Radio Shack, it uses 110 volts and I have it on a separate switch and it moves one hell of a lot of air. Necessary when I start rendering digital video.
So, besides this air that gets routed directly onto the processor from the side of the case, all the intake air comes through the front grill-work of this computer. I used a Cooler-Master case and the entire front is this black metal mesh that has a foam rubber like filter material on the inside of it. I just recently had the front cover off becasue I decided to add another intake fan. I had replaced the bigger 6 inch exhaust fan when the computer was new with this supposedly much quieter one. I noticed recently, by using a stick of incense, that my computer operates with a negative air pressure unless I turn on the turbo fan. I noted that all the little ports and plugs had dust sucked into them. So, by using the smoke from a stick of burning incense, I went all around the computer and saw that under normal conditions, my computer was basically starved for air because it was getting sucked into every little crack and crevice there was. So, I decided to put that old 6 inch fan in the front, under the CD-drive where I had a large opening for 3 drive bays I wasn’t using. By removing the case knockouts for the three drive bays, I opened up a large hole in the front of the main case frame that could still remain hidden under the black grill work of the case front cover which has separate optionally removable grill plates for each drive bay. But, with the plate in place, it acted as a fan filter because of it mesh structure and the foam material inside of it.
I read somewhere about how insulating the fan with rubber washers could make it quieter so this time, I mounted the fan with nothing but foam rubber. It’s the kind of foam rubber strips that you use around doors and windows and I packed it in pretty tight all around the fan until I was satisfied the fan couldn’t move or fall out. To my amazement, I can’t even hear that fan even though it is a 6 inch fan right in the front. But, having this all apart, I noted a large buildup of dust packed in the filter-like foam in front of the lower, smaller intake fan in front of the hard drives. So I cleaned that really good and put everything back together. The first thing I saw was a quick drop in all my over-all temps. As much as 5 degrees. I can now idle at under 50 degrees C. which was impossible before. Plus, I now have a positive pressure in the case so my ports and jacks should stay free of dust.
A little time and effort and an old fan made a massive difference today.
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